Apparel
Manufacturing Process
We maintain a transparent and strictly audited manufacturing lifecycle. Our 12-stage process ensures that every garment produced at ZINNIA INDIA meets international export standards.
Design / Tech Pack
Analyzing brand vision, silhouettes, and construction details.
Fabric & Trim Selection
Sourcing premium and sustainable materials from verified suppliers.
Sampling
Creating initial prototypes to test fit, fall, and aesthetic.
Fit & Construction Review
Precise adjustments to ensure perfection across all size ranges.
Approval
Final sign-off on master samples before bulk production begins.
Cutting
Precision CAD-guided cutting of fabric layers for consistent sizing.
Printing / Embroidery
Application of digital, screen, or block prints and artisanal hand-work.
Stitching
Industrial-grade garment assembly on high-speed Juki machinery.
Finishing
Specialized washing, pressing, and thread-cutting for export finish.
Quality Control
Multi-stage AQL auditing and final metal detection screening.
Packing
Export-standard folding, tagging, and protective carton packaging.
Export
Coordinated international shipment to global fashion retail destinations.
AQL 1.5
Quality Gates
Our process includes 4 major quality checkpoints. At each gate, production must meet the AQL 1.5 standard for major defects. This rigorous protocol minimizes rework and ensures 99.8% first-pass acceptance for international exports.
See Our Workflow
In Action
We believe in complete transparency. Request a technical consultation to learn more about how we can integrate with your brand's unique production cycle.